O2Control

Triple-Sensor Precision

Our revolutionary triple-sensor technology delivers unprecedented gas mixing control over your packaging atmosphere. The carefully positioned sensors work in harmony to monitor and maintain precise gas levels throughout the entire packaging process. The first sensor monitors initial gas composition, while the second and third sensors track gas levels throughout the filling tube, ensuring perfect distribution from top to bottom.

This sophisticated system maintains oxygen deviation within 0.5% - an industry-leading standard that guarantees consistent product quality. Such precision is crucial for maintaining optimal shelf life and product freshness. The sensors continuously communicate with the central control system, making micro-adjustments in real time to maintain perfect atmospheric conditions regardless of production speed or package size.

The integration of three independent sensors also provides redundancy and reliability, ensuring your packaging process continues to maintain precision even if one sensor requires calibration. This level of control and reliability is particularly valuable for high-value products where atmospheric precision directly impacts shelf life and product quality.

Optimized Gas Mixing

The O₂Control system transforms standard compressed air into precisely controlled packaging atmospheres. By intelligently mixing compressed air with nitrogen, the system creates optimal Modified Atmosphere Packaging conditions for any produce type. This smart approach eliminates the need for expensive pure oxygen while delivering superior atmospheric control for your products.

The system continuously monitors and adjusts gas composition to maintain ideal levels throughout production runs. Our advanced mixing technology ensures homogeneous gas distribution within each package, preventing hot spots or dead zones that could compromise product freshness. This precise control over gas composition is essential for maintaining consistent product quality and maximizing shelf life.

The flexibility of our gas mixing system allows for quick adjustments to accommodate different products and packaging requirements. Whether you're packaging leafy greens that demand precise oxygen levels or fruits that require specific gas compositions, the O₂Control system delivers exactly what your product needs.

Cost Reduction

Experience dramatic operational cost savings with O₂Control's innovative gas mixing system. By utilizing compressed air instead of pure oxygen, the system reduces gas costs by up to 80%. This significant cost reduction directly impacts your bottom line while maintaining or even improving packaging quality compared to traditional systems.

The precision control system minimizes gas consumption by eliminating overcompensation and waste, while the optimized flow design ensures efficient gas usage at every stage of the packaging process. Our customers typically report payback periods of less than 18 months, making the O₂Control system a sound investment in operational efficiency.

The system's intelligent gas management also reduces indirect costs associated with gas storage, handling, and cylinder replacement. By simplifying your gas supply chain and reducing dependency on pure gas cylinders, you can streamline operations and reduce labor costs while maintaining optimal packaging conditions.

Zero Seal Contamination

The O₂Control system's advanced gas flow management eliminates one of the industry's most persistent challenges: product-in-seal contamination. Our sophisticated control system delivers precise gas volumes without turbulence, preventing product movement during sealing. This technological breakthrough ensures consistently clean seals while maintaining high production speeds.

The system achieves this through careful management of gas flow dynamics, maintaining flow patterns that prevent product disturbance during the sealing process. This results in significantly reduced waste from compromised seals and allows for maximum production speeds without sacrificing package integrity. The precise control over gas flow also ensures even distribution of the modified atmosphere throughout the package.

This level of control over the sealing process not only reduces waste but also enables consistent, high-quality packaging that maintains its integrity throughout the distribution chain. The elimination of seal contamination issues means fewer customer complaints and returns, contributing to a stronger brand reputation and increased customer satisfaction.

Universal Compatibility

Designed for seamless integration, the O₂Control system works flawlessly with all major packaging machine types, whichever brand or type you are using. The system's adaptive design accommodates various production speeds and package sizes without compromising performance or precision. This versatility makes it an ideal solution for facilities running multiple packaging lines or those planning for future expansion.

The system's modular design allows for easy installation and minimal disruption to existing operations. Our engineering team works closely with clients to ensure smooth integration with current equipment and processes. The system can be configured to match your specific production requirements while maintaining the flexibility to adapt to changing needs.

The universal compatibility extends to different film types and packaging materials, making it a future-proof investment for your operation. Whether you're running standard films or specialized materials, the O₂Control system maintains its high performance and precision across all applications.

Real-Time Monitoring

Take complete control of your packaging process with O₂Control's comprehensive monitoring system. The intuitive interface provides instant access to critical parameters, including gas composition, flow rates, and packaging consistency. This real-time visibility enables operators to make informed decisions and immediate adjustments when needed, ensuring consistent quality throughout production runs.

The system features an intelligent self-adjustment capability based on real package measurements. During production runs, operators can measure gas levels in sample packages and input this data into the O₂Control system. This feedback mechanism allows the system to fine-tune its parameters automatically. For example, if sample measurements indicate oxygen levels are too low, the gas mixing system will adjust its flow rates to achieve optimal gas levels in subsequent packages. This continuous feedback and adjustment ensure the system maintains perfect gas levels throughout the entire production process.